Case Study
Manufacturer automates safety reporting to save $160,000 annually, avoiding costly repairs and critical issues
Results
$160K
Over $160,000 saved annually
3.2Khr
3,200 hours returned to business
Risk
Improved visibility into operations
Company Profile
Global publicly-listed manufacturer of paper and packaging solutions, a leading provider of corrugated, consumer, and specialty packaging serving major brands and manufacturers across food and beverage, consumer products, healthcare, and industrial markets. Tens of thousands of employees worldwide operating across multiple continents.
Challenge
This manufacturing firm prepares daily, weekly, and monthly safety and performance reports at each of its mills. Mill workers needed to download, adjust and distribute these reports to team leaders. This process was outside their standard workflow and, therefore, only sometimes done on the defined schedule, leading to a lack of management visibility into the critical safety operational metrics. Leadership needed better visibility into mill operations and wanted a solution to consistently produce and distribute the reports.
Solution
Each morning the automation retrieves an excel template controlling that day’s required reports. The automation connects to the inspection and performance systems and generates the necessary reports location-by-location. It then distributes the files to the on-site mill employees promptly. This scalable solution is centrally managed without input from individual mills through externalized parameters and logic for report handling, simplifying the addition of new mills.
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